让“智慧大脑”帮忙盯、“智能关节”帮忙干，这家眉山造纸厂刚刚登上全球瞪羚企业榜｜老厂新生·AI上岗记③

四川在线01-31

四川在线记者底伊乐川观新闻眉山观察谭笑非邹钰海报制作方旭眉山市青神县西龙纸厂成立于1979年，1981年投产。2005年，该厂被环龙集团全资收购并完成技术改造。2011年，四川环龙新材料有限公司在此基础上成立，如今是一家专注于竹纤维生物基材料研发、生产与销售的生态科技型企业。公司已跻身中国农业企业500强，累计拥有发明专利59余项，旗下“斑布”品牌开创了中国竹纤维本色生活用纸新品类，...

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This Meishan paper mill has just been listed on the global gazelle enterprise list | Old factory freshmen · AI employment notes ③","themeId":null,"isJumpTheme":false,"ttsUrl":null,"symbols_score_info":{},"content_text":"四川在线记者 底伊乐 川观新闻眉山观察 谭笑非 邹钰 海报制作 方旭眉山市青神县西龙纸厂成立于1979年，1981年投产。2005年，该厂被环龙集团全资收购并完成技术改造。2011年，四川环龙新材料有限公司在此基础上成立，如今是一家专注于竹纤维生物基材料研发、生产与销售的生态科技型企业。公司已跻身中国农业企业500强，累计拥有发明专利59余项，旗下“斑布”品牌开创了中国竹纤维本色生活用纸新品类，最近刚登上《2025胡润未来独角兽：全球瞪羚企业榜》。1月23日，走进四川环龙新材料有限公司（以下简称“环龙新材料”）智能工厂，一条高空蜿蜒的“轨道”引人注目，它如同静谧的“云霄飞车”一般。“这是我们的原料输送线。”公司电气自动化经理吴棚说，原料场发酵合格的竹片，由此进入蒸煮全自动化流程。在这个工厂，自动化让竹片进厂到纸品下线全程“隐身”。在这背后，有个“智慧大脑”帮忙盯，无数“智能关节”帮忙干。看“智慧大脑”关键参数在线监测、自动调节环龙新材料成品车间智能化生产线。（受访者供图）完成蒸煮的竹片，还要经过洗选工段的严格洗涤筛选，变成浆料进入储存塔，完成竹片到成品的第一个阶段。自此，产品将分赴两个“归宿”：一个是进入浆板车间，被制成浆板打包外售；另一个是进入成品车间，变为“斑布”系列纸品。环龙新材料浆板车间智能化生产线。（受访者供图）环龙新材料浆板车间。邹钰/摄从竹片进厂到纸品下线，需经历筛、洗、煮、选、氧化、成型、烘干等超15道主要工序。“现在，竹片一进入输送线，人就‘看不见’它了，全程在管道和槽罐中自动流转，直到变成大卷纸。”公司生产运营总经理刘玮哲说，人工干预被压缩到极少。工序全程“隐身”，但有一个地方看得清楚。公司的数字化控制中心里，数块大屏实时“跳动”着生产车间全流程的数据流，以及生产现场的监控画面。这里，是环龙新材料的“智慧大脑”——基于多个DCS（集散控制系统）构建的中控平台。“以前生产靠‘三样’：化验员取样检测，老师傅凭经验调整，工人跑现场手动操作。”公司生产运营总经理刘玮哲回忆老厂时光。如今，浓度、流量、温度、pH值等关键参数均已实现在线监测与自动调节。全厂超过500个摄像头，将现场状况实时呈现在中控大屏上。生产数据一旦超越设定范围，系统便会自动报警，按照报警等级根据预定措施进行相关处理。控制中心内，工作人员主要扮演“监护者”与“策略调整者”的角色。“大家的工作不再是重复的体力劳动与手动记录，而是通过屏幕监控全局，在工艺需要优化或设备出现极端卡点时进行干预。”吴棚补充道，生产、质量、安全、环保等各类情况都汇聚于此，由团队分工协同解决。看“智能关节”数据驱动全链路精准执行厂里不仅有实现“一屏统管”的“智慧大脑”，还有精准执行指令的“智能关节”。“智慧大脑”的决策通过全覆盖的工业网络实时传递，驱动着遍布全厂的“智能关节”高效、协同地运转，人工干预被压缩到极少。“原料竹片从进厂过磅那一刻起，就进入了‘数字轨道’。水分、重量等数据被自动采集，单据流转全程电子化，直连财务系统。”刘玮哲介绍，公司自研的仓储管理系统、原料系统分别于2024年、2025年上线，“这实现了从原料入库、消耗到产品产出的全程精准联动与数据共享，管理效率大幅提升。”环龙新材料成品车间智能化生产线。（受访者供图）在生产线末端，智能化改造的成效尤为直观。吴棚在一条成品包装线前停下，“这条生产线配备了国内先进的自动化设备，从大回旋、输送线、自动包装到机械臂码垛，实现了全流程自动化。”他表示，通过自动化改造，单线人员的工作内容变为主要负责质量抽检和设备看护，这条生产线产能提高约40%。通过设备互联、系统互通与数据共享，这个工厂的设备联网率从45%提升至80%，关键工序数控化率100%，纸张瑕疵实时识别，库存周转率提升20%。刘玮哲表示，让数据流动起来，让设备聪明起来，效益自然就体现出来了。如今，环龙新材料还在不断加大“智改数转”的投资力度。“人工智能的应用必须向前后端延伸，形成闭环。”刘玮哲说，今年公司计划给所有的原料车加装GPS定位，升级供应链管理系统，实现从原料到成品的全流程跟踪和供应商全生命周期管理。此外，还将优化客户关系管理系统（CRM），整合销售数据和用户画像，不断提升客户服务响应速度，让人工智能从生产环节的“智慧大脑”，真正贯通为驱动全价值链决策的“数字引擎”。\n\n\n海量资讯、精准解读，尽在新浪财经APP","kind":"news","is_publish_news":true,"is_publish_highlight":false,"is_publish_live":false,"is_publish_wemedia":null,"editions":null,"column":"","sentiment":"0","news_tag":"","news_rank":0,"symbols":[],"gpt_button":0,"need_auth":false,"code":"91000000","status":"200"},"commentList":[],"isCommentEnd":true,"newsSizeData":{"likeSize":0,"commentSize":0,"repostSize":0,"favoriteSize":0,"likeStatus":false,"favoriteStatus":false},"APP":{"userAgent":"Mozilla/5.0 AppleWebKit/537.36 (KHTML, like Gecko; compatible; ClaudeBot/1.0; +claudebot@anthropic.com)","isDev":false,"isTTM":false,"tenantId":"TBCN","deviceId":"web-server-community-laohu8-v3","version":"4.36.2","shortVersion":"4.36.2","platform":"web","vendor":"web","appName":"laohu8","isIOS":false,"isAndroid":false,"isTiger":false,"isTHS":false,"isWeiXin":false,"isWeiXinMini":false,"isWeiBo":false,"isQQ":false,"isBaiduSwan":false,"isBaiduBox":false,"isDingTalk":false,"isToutiao":false,"isOnePlus":false,"isHuaWei":false,"isXiaomi":false,"isXiaomiWebView":false,"isOppo":false,"isVivo":false,"isSamsung":false,"isMobile":false},"href":"/m/news/2607020464","isCrawlerRequest":true}